Custom Large-Size Backlight Low Power Consumption
Product Name: Custom Large-Size Backlight with Low Power Consumption
Material Composition: Acrylic light guide plate, diffuser film, reflective film, LED strip
Dimensions: Customizable
Thickness: Customizable (1.2mm and above)
Advantages:
Freely adaptable dimensions to meet non-standard requirements
Customizable performance parameters to enhance terminal display effects
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Rina Technology Co., Ltd. is one of the leading manufacturers and suppliers of custom large-size backlight low power consumption in China. Welcome to wholesale durable products in stock here and get quotation from our factory. All customized products are with high quality and low price.
Products Description
Introduction to Custom Large-Size Backlight Low Power Consumption Products
Custom Large-Size Backlight Low Power Consumption products are backlight components designed and developed based on customers' individual needs, featuring a large luminous area and low energy consumption as core advantages. Their essence lies in utilizing customized optical structure design,
low-power light source selection (such as high-efficiency LEDs, Mini LEDs, etc.), and advanced drive control technology to meet the backlight needs of large-size displays while minimizing energy consumption, balancing display performance with energy efficiency and environmental protection.
These products break the limitations of traditional standardized backlight products in terms of size, power consumption, and optical parameters. They can be precisely customized according to the specific requirements of the application scenario (such as luminous size, brightness, color temperature, etc.),
widely adapting to the core backlight needs of various large-size display devices. Compared with ordinary large-size backlight products, they can achieve a 30%-60% reduction in power consumption, while also offering a longer lifespan, more stable luminous performance, and better optical uniformity.
Features of Custom Large-Size Backlight with Low Power Consumption:
1. Customized Large-Size Precise Illumination Function
Supports customization across a full range of sizes from tens of inches to hundreds of inches, precisely matching the illuminated area and shape (such as rectangular, irregular, curved, etc.) according to customer needs, ensuring a perfect fit between the illuminated area and the display panel. It also features high optical uniformity, with illumination uniformity exceeding 90%, effectively avoiding common problems in large-size backlights such as dark corners and bright spots in the center, providing a clear and uniform lighting foundation for large-size displays.
2. Low Power Consumption and Intelligent Energy Saving Function
Utilizes high-efficiency, low-power light sources and intelligent driver chips. Through optimized current control and pulse width modulation (PWM) dimming and other technologies, it minimizes power consumption while ensuring normal brightness requirements. It features adaptive brightness adjustment, automatically adjusting backlight brightness according to ambient light intensity to further reduce unnecessary energy consumption; it also supports sleep mode, automatically reducing power or turning off the light source when there is no display requirement, maximizing energy savings.
3. Stable and Long-Lasting Illumination and Wide Color Gamut Adaptation Function
Features stable illumination performance, with brightness fluctuations controlled within ±3% and color temperature deviation less than 50K. It can operate stably for a long time without significant light decay or color temperature drift, with a lifespan of over 50,000 hours. Supports wide color gamut customization, adapting to different color gamut standards such as sRGB and DCI-P3 according to application scenarios, meeting the color reproduction needs of high-definition displays, professional audio-visual equipment, and outdoor displays.
4. Multiple Protection and Safety Assurance Functions
Integrates over-voltage, over-current, and over-temperature protection functions. When the device experiences abnormal voltage, current overload, or excessive temperature, the protection mechanism is automatically activated to cut off the power or reduce the power, preventing component damage or safety hazards. Some high-end customized products also feature waterproof, dustproof, and anti-electromagnetic interference functions, adapting to the needs of complex and harsh environments such as outdoor and industrial applications.
Production Process of Custom Large-Size Backlight with Low Power Consumption
Requirements Alignment and Solution Design Phase
We conduct in-depth discussions with the client to clarify their core requirements regarding product size, luminous area, brightness, color temperature, power consumption threshold, installation method, application environment, quantity, etc. The R&D team designs a solution based on these requirements, including optical structure design (selection and structural layout of light guide plate, diffuser film, and brightness enhancement film), light source selection (determining LED type, quantity, and arrangement), and driver circuit design (selection of low-power driver chips and circuit schematic drawing). A detailed design plan and sample prototyping plan are then provided to the client for confirmation before proceeding to the next stage.
Sample Prototyping and Verification Phase
Samples are prototyped according to the design plan. Customized core materials (such as custom-sized light guide plates, low-power LED beads, and dedicated driver chips) are procured, and components are assembled and debugged. After sample production, comprehensive performance tests are conducted, including luminous size accuracy, optical uniformity, brightness and color temperature stability, power consumption testing, life simulation testing, and environmental adaptability testing (such as high and low temperature and humidity testing). The test results are provided to the client, and the solution is optimized and samples are re-prototyped based on client feedback until the samples meet the client's requirements and receive their approval.
Raw Material Procurement and Quality Inspection Phase
After sample confirmation, a mass production plan is developed, and raw materials are procured according to the bill of materials in the design plan. Strict incoming quality inspection is performed on the procured raw materials (light guide plates, diffuser films, brightness enhancement films, LED beads, driver chips, housing materials, etc.). Inspection items include material specifications, performance parameters, and appearance quality, ensuring that raw materials meet production standards and design requirements, and preventing unqualified raw materials from entering the production process.
Mass Production and Assembly Phase
First, core components are processed, including cutting, polishing, and optical treatment of the light guide plate, and PCB board manufacturing and component soldering for the driver circuit. Then, the assembly process begins, following production process standards, including light source fixing, light guide plate installation, optical film lamination, driver circuit assembly, and housing encapsulation. Multiple quality inspection points are set up during the assembly process to perform real-time quality checks on the product at each stage, ensuring assembly accuracy and stable product performance. The production process combines automated manufacturing equipment with meticulous manual operations to improve production efficiency and product consistency.
Finished Product Testing and Aging Screening Stage
After batch assembly is complete, all finished products undergo comprehensive performance testing. The test items are consistent with those in the sample verification stage, including dimensional accuracy, optical performance, power consumption, electrical performance, and protection performance. Products that pass the tests enter the aging screening stage, where they are placed in an aging chamber simulating the actual operating environment for long-term continuous operation testing (usually 24-72 hours). This process screens out products with potential defects, ensuring the stability and reliability of the products before shipment.
Packaging, Warehousing, and Delivery Stage
Products that pass the aging screening are cleaned and packaged using customized packaging materials to ensure that the products are not damaged during transportation. The packaging is marked with product model, specifications, quantity, production date, and quality inspection certification. After packaging, the products are managed in the warehouse or directly arranged for logistics transportation according to customer requirements, ensuring timely and safe delivery to the customer, along with relevant product test reports and user manuals.
Applications of Side-entry Large-size Backlights
- Industrial Control Display Field:
Suitable for industrial control panels, CNC machine tool displays, and automation equipment monitoring screens, ensuring stable operation in high-temperature and dusty industrial production environments, providing clear display images for operators.
- Commercial Display Field:
Used in large advertising displays, outdoor screens, shopping mall guide screens, and exhibition displays. High brightness and uniform illumination ensure that advertising content and display information are clearly visible in bright light environments, attracting audience attention.
- Public Service Field:
Applied in traffic signs, airport/train station information displays, and hospital triage screens. Its long-term stable operation meets the need for continuous information display in public settings.
- Special Display Field:
Suitable for large-size in-vehicle displays, ship navigation displays, and military display equipment. Its high-temperature resistance and anti-interference characteristics meet the display requirements in special environments, ensuring the reliability of the display system.
RINA TECHNOLOGY
is a high-tech enterprise specializing in research, development, production ,sales of Optical LED products and provide the one step optical lighting solution for customers.Established in 2011, Hong Kong, after years of rapid development, Rina Tech has settled office and factory in Shenzhen,and has professional senior technicians and qualified managers,has a talented team for product research and designing.
Nowadays, we have laser cutting machines, printers, film cutting machines, injection molding equipments,high-standard assembly workshops, BM-7 clean machines and other advanced equipments.
Our factory daily output is more than 80000pcs. to cater for the market at home and abroad.With years of unremitting effort,RINA TECH has passed get the Registration Certificate ofCustoms Declaration Unit of the People's Republic of China , National Credit Cultivation Certificate and Get our own Brand already.
We has made many breakthroughs in researching and manufacturing and has
obtained lots of good reputation from oversea customers.
Now we has cooperated with and become strategic partner of some famous enterprises such as LG, Samsung, Lenovo etc."Living on Sincerity, following with Market, Advancing by Specialty" is our eternal philosophy,and the company motto is "Good at Production, Good for Society".
We look forward to cooperating with you to make the world better and future brighter!
FAQ
Q1: What is the maximum customizable size supported by the Custom Large-Size Backlight Low Power Consumption product?
A1: Currently, we support custom sizes ranging from 30 inches to 200 inches. Larger sizes can be developed based on specific customer needs (sizes exceeding 200 inches require prior consultation with the R&D team to assess optical structure and production feasibility). Whether it's a standard rectangular size or special shapes such as irregular or curved shapes, we can precisely meet customer requirements.
Q2: How much lower is the power consumption of the Custom Large-Size Backlight Low Power Consumption product compared to ordinary large-size backlight products?
A2: Compared to traditional large-size backlight products, our Custom Large-Size Backlight Low Power Consumption product can reduce power consumption by 30%-60%. The specific reduction depends on the product size, brightness requirements, and application scenario. For example, for the same size and brightness, a customized product using high-efficiency LED light sources and intelligent driving technology consumes more than 40% less power than traditional products.
Q3: What is the lifespan of the Custom Large-Size Backlight Low Power Consumption product?
A3: Under normal operating conditions (ambient temperature 0℃-40℃, humidity 10%-85%, 8 hours of operation per day), the product lifespan can reach over 50,000 hours. If the operating time is reduced or the operating environment is better, the lifespan can be further extended. Our products undergo rigorous aging tests, and the light decay rate does not exceed 10% after 10,000 hours of operation, ensuring long-term stable operation.
Q4: How long does it take to customize a Custom Large-Size Backlight Low Power Consumption product?
A4: The customization cycle mainly depends on the complexity of the product, size, and order quantity. The sample prototyping cycle is usually 7-15 working days (3-7 working days for simple sizes); after sample confirmation, the mass production cycle for small batch orders (less than 100 units) is 15-20 working days, and for large batch orders (more than 100 units) is 20-30 working days. The cycle can be optimized based on urgent customer needs.
Q5: Does the Custom Large-Size Backlight Low Power Consumption product support outdoor use?
A5: Yes. We can customize large-size, low-power consumption backlight products with waterproof (IP65 and above), dustproof, UV-resistant, and high/low temperature resistant features to meet the needs of outdoor applications, such as outdoor displays and traffic guidance systems. Outdoor models can also be equipped with a solar power system to further enhance energy efficiency.
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