Custom TV Light Guide Plate For Module Assembly
Product Name:Custom TV Light Guide Plate for Module Assembly
Material: Acrylic
Size: Customizable
Thickness: 0.4mm and above (customizable)
Advantages:
High-Efficiency Light Transmission And Uniform Diffusion
Module Assembly Adaptation
Energy Saving And Slim Support
Stable Protection
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Rina Technology Co., Ltd. is one of the leading manufacturers and suppliers of custom tv light guide plate for module assembly in China. Welcome to wholesale durable products in stock here and get quotation from our factory. All customized products are with high quality and low price.
Products Description
Introduction to Custom TV Light Guide Plate for Module Assembly
The Custom TV Light Guide Plate for Module Assembly is a core optical component in LCD TV backlight modules. Specifically designed for the precise assembly needs of TV modules, it adapts to various sizes and specifications of TV modules, from 13 inches to 85 inches. As the "light control center" of the LCD TV backlight system,
it is primarily made of optical-grade PMMA (acrylic) or PC materials. Through precise microstructure design, it achieves efficient light transmission and uniform diffusion, directly determining the brightness uniformity, clarity, and overall visual experience of the TV display.
Functions of the Custom TV Light Guide Plate for Module Assembly
1. High-efficiency light transmission and uniform diffusion:
Precisely converts the LED point or line light sources in the TV backlight module into uniform and soft surface light sources, reducing light loss and ensuring a light utilization rate exceeding 90%. Brightness uniformity is controlled within ±5%, avoiding issues such as bright spots and dark areas.
2. Module assembly adaptation:
Customizable according to the TV module's assembly dimensions, thickness, interface positions, and other parameters, precisely matching the module's internal structure to achieve seamless connection with reflective sheets, optical films, and LED light strips. Direct assembly is possible without additional adjustments, improving TV module assembly efficiency and reducing assembly errors.
3. Energy Saving and Slim Support:
By optimizing microstructure design and material selection, the system reduces the number of LEDs used in the backlight module while maintaining high brightness, thus lowering the overall power consumption of the TV and aligning with the trend of green energy saving.
4. Stable Protection:
It possesses excellent high-temperature resistance and impact resistance, protecting the backlight components inside the TV module from minor external impacts. It also maintains stable light transmission performance during long-term use, reducing light attenuation and extending the lifespan of the TV module. RINA TECH's Custom TV Light Guide Plate for Module Assembly focuses on the compatibility and stability of module assembly in its functional optimization.
Production Process of Custom TV Light Guide Plate for Module Assembly
1. Customization Requirements Coordination and Design: First, thorough communication with the customer clarifies parameters such as the TV module's assembly dimensions, thickness, brightness requirements, and resolution compatibility standards. A professional design team uses CAD software for structural design and microstructure (dots, grooves) layout, generating a customized design solution that perfectly matches the customer's module assembly requirements.
2. Raw Material Selection and Pre-treatment: High-transmittance optical-grade PMMA or PC materials are selected. Raw materials undergo rigorous testing to select high-quality materials with a transmittance ≥92%, free of impurities and bubbles. Subsequently, the raw materials are dried to remove moisture, preventing defects such as bubbles and cracks during subsequent molding processes and ensuring the product's optical performance.
3. Precision Molding and Processing: Based on the customized design, processes such as laser engraving, thermoforming, or injection molding are used to process the pre-treated raw materials into a prototype light guide plate that meets the module assembly dimensions. Precise control of the density, shape, and distribution of the microstructure ensures that light transmission and diffusion effects meet standards. Laser engraving can achieve a microstructure precision of ≤10μm, suitable for high-end TV module assembly requirements.
4. Surface Treatment and Inspection: The molded light guide plate undergoes surface polishing and cleaning to remove scratches and impurities, improving light transmittance. Subsequently, professional optical inspection equipment is used to comprehensively test key indicators such as brightness uniformity, light transmittance, and dimensional accuracy. All unqualified products are reworked to ensure that every product meets module assembly standards.
RINA TECHNOLOGY
is a high-tech enterprise specializing in research, development, production ,sales of Optical LED products and provide the one step optical lighting solution for customers.Established in 2011, Hong Kong, after years of rapid development, Rina Tech has settled office and factory in Shenzhen,and has professional senior technicians and qualified managers,has a talented team for product research and designing.
Nowadays, we have laser cutting machines, printers, film cutting machines, injection molding equipments,high-standard assembly workshops, BM-7 clean machines and other advanced equipments.
Our factory daily output is more than 80000pcs. to cater for the market at home and abroad.With years of unremitting effort,RINA TECH has passed get the Registration Certificate ofCustoms Declaration Unit of the People's Republic of China , National Credit Cultivation Certificate and Get our own Brand already.
We has made many breakthroughs in researching and manufacturing and has
obtained lots of good reputation from oversea customers.
Now we has cooperated with and become strategic partner of some famous enterprises such as LG, Samsung, Lenovo etc."Living on Sincerity, following with Market, Advancing by Specialty" is our eternal philosophy,and the company motto is "Good at Production, Good for Society".
We look forward to cooperating with you to make the world better and future brighter!
FAQ
Q1: What is the approximate customization cycle for the Custom TV Light Guide Plate for Module Assembly?
A1: It depends on the complexity of the customization requirements and the batch size. The standard batch customization cycle is 7-15 working days, while small-batch sample customization can be shortened to 3-5 working days. RINA TECH can optimize the production process to shorten the customization cycle and ensure timely delivery for urgent customer needs.
Q2: Which TV module sizes does the Custom TV Light Guide Plate for Module Assembly support?
A2: Full-size customization is supported, covering 13 inches to 85 inches. The length, width, and thickness of the light guide plate can be precisely customized according to the specific assembly dimensions of the customer's TV module, adapting to different specifications of TV module assembly without requiring customers to adjust the module structure.
Q3: What is the lifespan of the Custom TV Light Guide Plate for Module Assembly?
A3: Utilizing high-quality optical-grade materials and precision manufacturing processes, the lifespan can reach 5-8 years under normal use, maintaining stable optical performance with no significant light attenuation. This meets the long-term usage requirements of TV modules and reduces subsequent maintenance costs.
Q4: What parameters are required for a customized TV Light Guide Plate for Module Assembly?
A4: Key parameters such as the TV module's assembly dimensions (length, width, thickness), brightness requirements, resolution, backlight type (edge-lit/direct-lit), and module interface location are required. Based on these parameters, we will provide a precise customized design and production solution.
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