Translucent Prism Panel
Product Name: Translucent Prism Panel
Material: PS, PMMA, PC
Thickness: Customizable
Size: Customizable
Advantages: Diffuses light,
reduces glare,
high light transmittance,
minimizes brightness loss,
and ensures a clear and transparent environment.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Rina Technology Co., Ltd. is one of the leading manufacturers and suppliers of translucent prism panel in China. Welcome to wholesale durable products in stock here and get quotation from our factory. All customized products are with high quality and low price.
Products Description
Custom Prism Plate Product Introduction
Introduction and Principles of Translucent Prism Panel
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1.1 Core Introductio
The Translucent Prism Panel is a novel functional panel that integrates optical design and polymer material technology. It combines the light-regulating properties of translucency with the optical refraction function of a prism, enabling soft light diffusion while directional guidance or spectral optimization of light through its prism structure.
This panel is widely used in architectural lighting, interior decoration, display device assistance, and new energy lighting, replacing traditional frosted glass and acrylic panels to achieve basic light transmission and privacy protection. It also enhances the quality of the spatial light environment or the optical efficiency of equipment due to its unique optical properties, making it one of the representative products in the current intersection of materials science and optical applications.
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1.2 Working Principle
The core working principle of the Translucent Prism Panel is based on a composite optical mechanism of "light refraction-diffusion-directional guidance." Its structure typically consists of three layers: a wear-resistant protective layer on the surface, a prism array layer in the middle, and a translucent substrate layer at the bottom.
First, when light shines on the panel surface, the surface protective layer filters out some stray light, ensuring stable light incidence. Then, the light enters the middle prism array layer-composed of countless micro- and nano-sized prism units arranged at specific angles and densities, refracting the incident light multiple times. During refraction, some light is diffused due to the interface effect of the prism units, giving the panel a uniform translucent effect and avoiding the glare of direct light; the remaining light is guided by the prisms in a predetermined direction, for example, guiding natural light deeper into the interior in architectural applications, reducing lighting energy consumption.
Installation and Use of Translucent Prism Panel
2.1 Pre-Installation Preparation
Before installing the Translucent Prism Panel, three core preparatory tasks must be completed:
First, basic measurement and cutting. Based on the dimensions of the installation scenario (e.g., windows, partitions, display device enclosures), use specialized cutting tools (e.g., acrylic cutters, laser cutters) to cut the panel, ensuring the dimensional error is controlled within ±2mm, while avoiding damage to the prism array layer during cutting.
Second, surface preparation. Clean the installation area of dust, oil, and protruding impurities. If installing on a wall or frame, ensure the installation surface is flat, with an error not exceeding 3mm. If necessary, use putty or shims for leveling.
Third, tool and accessory preparation. Prepare corresponding accessories according to the installation method (adhesive, screw fixing, slot installation), such as specialized acrylic adhesive, anti-corrosion screws, sealing strips, etc., and also prepare auxiliary tools such as gloves, measuring tape, and level.
2.2Precautions for Use
- Avoid impact from sharp objects: The prism array layer on the panel surface is quite delicate; sharp objects can easily cause scratches or damage, affecting optical performance.
- Cleaning method: For daily cleaning, use a soft microfiber cloth and a neutral detergent (such as soapy water) to gently wipe. Avoid using corrosive solvents such as alcohol and acetone, and do not rinse directly with a high-pressure water gun.
- Temperature control: The panel's applicable temperature range is typically -20℃ to 80℃. Avoid prolonged exposure to high-temperature environments (such as near open flames or high-temperature equipment) or extreme low-temperature environments to prevent panel deformation or cracking.
- Light direction: When using, follow the light incident/exit direction indicated on the product. Avoid reverse installation, which may cause optical effect failure.
Installation Process of Translucent Prism Panel
(1) Architectural Lighting/Partition Installation (Screw Fixing + Sealing)
1. Positioning and Marking: Use a level and measuring tape to mark the fixing positions of the panels on the installation frame, ensuring the panels are aligned horizontally and vertically;
2. Panel Fixing: Place the panels at the marked positions, leaving a 5-10mm expansion gap at the panel edges . Use anti-corrosion screws through the pre-drilled mounting holes on the panels (or fix them with pressure strips). Tighten the screws to a moderate force to avoid cracking the panels;
(2) Interior Decoration/Desktop Application (Adhesive Installation)
1. Substrate Cleaning: Thoroughly clean the installation substrate with alcohol wipes to remove grease and dust, and allow the substrate to dry.
2. Adhesive Application and Positioning: Apply a layer of special acrylic adhesive evenly to the back of the panel, or attach double-sided tape to the substrate, and quickly align the panel with the installation position.
3. Pressure Fixing: After bonding, apply even pressure to the panel with a heavy object for 2-4 hours to ensure the adhesive is fully cured.
(3) Auxiliary Installation of Display Device (Slot Type)
1. Slot Inspection: Confirm that the matching slot size of the display device matches the panel, and clean any impurities from the slot;
2. Oriented Insertion: According to the light guiding direction of the panel prism (usually marked as "light emission direction"), smoothly insert the panel into the slot, ensuring that the panel fits snugly against the device surface without gaps;
3. Fixing and Limiting: If the slot does not have a self-locking function, use the matching clips or adhesive strips to limit the panel and prevent it from sliding.
Advantages of Translucent Prism Panel
3.1 Excellent Optical Performance and Controllable Light Environment
3.2 Lightweight, Durable, and Adaptable Material
3.3 Energy Saving and Environmental Protection, Reducing Overall Costs
Translucent Prism Panel Parameter Details
| Parameter Category | Specific Parameter | Description |
|---|---|---|
| Basic Dimensions | Standard Thickness | 1.5mm, 2.0mm, 2.5mm, 3.0mm, 4.0mm; Customization from 0.8mm to 10mm supported |
| Standard Width | 1220mm, 1500mm; Adjustable according to production requirements | |
| Standard Length | 2440mm; Custom cutting supported, minimum cutting size 50mm × 50mm | |
| Optical Performance | Light Transmittance | 85% - 95% (Varies slightly depending on thickness and prism structure; 92% for standard 3.0mm type) |
| Light Uniformity | ≥90%, effectively eliminates LED shadowing and avoids "hotspot" issues | |
| Beam Angle Control Range | 30° ~ 120°, customizable for directional or wide-area lighting effects via prism density and angle design |
Comparison of the advantages of materials used in Translucent Prism Panel
| Dimension | PMMA-based Prism Panel | PC-based Prism Panel | PS-based Prism Panel |
|---|---|---|---|
| Light Transmission | Optimal, 93%-95% transmittance, pure and neutral light, excellent optical effect | Good, 88%-92% transmittance, soft light, better anti-aging performance than PMMA | Average, 80%-85% transmittance, prone to decrease over time |
| Physical Strength | Moderate, average impact resistance, easily scratched by sharp objects, but lightweight | Optimal, 6-8 times the impact strength of PMMA, drop and impact resistant, suitable for outdoor and industrial use | Poor, brittle, prone to breaking, low impact resistance, only for low-risk scenarios |
| Weather Resistance | Good, can be used in semi-outdoor scenarios with UV inhibitors, prone to yellowing outdoors without them | Optimal, inherently UV resistant, withstands high and low temperatures, suitable for outdoor and harsh environments | Poor,Not resistant to high and low temperatures, prone to aging and brittleness, only for indoor, room temperature environments |
| Processability | Optimal, easy to cut, bend, bond, high precision prism structure formation, suitable for complex customization | Good, can be cut and bent, but requires higher forming temperature, slightly higher cost for complex structures | Moderate, easy to cut but difficult to bend, average precision in prism structure formation |
| Cost | Moderate, cost-effective, mainstream choice for indoor lighting | Higher, cost is 1.5-2 times that of PMMA, suitable for high-performance requirements | Lowest, price only 50%-70% of PMMA, suitable for low-cost, temporary lighting needs |
| Applicable Scenarios | Indoor commercial lighting, home lighting, flat lights, panel lights, etc. | Outdoor lighting, industrial lighting, explosion-proof lights, children's room lighting, etc. | Temporary lighting, low-cost fixtures, disposable lighting products, etc. |
Advantages of Translucent Prism Panel
1. Highly Customizable and Adaptable: Its core advantage lies in its ability to perfectly match customers' individual needs. Whether it's the prism structure, size specifications, or material selection, it can be tailored to specific application scenarios, solving the problem of general-purpose prism plates being incompatible with special optical systems
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2. Excellent Optical Performance and Controllable Effects: Through precise optical design and manufacturing, the prism array achieves high-precision light control, enabling stable focusing, scattering, or splitting effects. Light transmittance can reach over 85% , effectively improving the light utilization rate and imaging quality of the optical system.
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3. Diverse Materials and Good Environmental Adaptability: Supports customization of various optical-grade materials. Substrates can be selected based on the usage environment, including those resistant to high temperatures, UV radiation, impact, or chemical corrosion. The product can withstand a wide temperature range of -40℃ to 80℃,
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4. Stable structure and long service life: After surface hardening treatment, the product's surface hardness can reach H level or higher, making it wear-resistant and scratch-resistant. The material itself also has good anti-aging properties, resulting in a service life of 5-8 years under normal use, reducing subsequent replacement costs.
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5. High cost-effectiveness and significant mass production advantages: After completing customized mold development, large-scale mass production can be achieved. Batch production effectively reduces unit product costs; at the same time, its excellent optical performance enhances the competitiveness of terminal equipment
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Application Scenarios of Translucent Prism Panel
RINA TECHNOLOGY
is a high-tech enterprise specializing in research, development, production ,sales of Optical LED products and provide the one step optical lighting solution for customers.Established in 2011, Hong Kong, after years of rapid development, Rina Tech has settled office and factory in Shenzhen,and has professional senior technicians and qualified managers,has a talented team for product research and designing.
Nowadays, we have laser cutting machines, printers, film cutting machines, injection molding equipments,high-standard assembly workshops, BM-7 clean machines and other advanced equipments.
Our factory daily output is more than 80000pcs. to cater for the market at home and abroad.With years of unremitting effort,RINA TECH has passed get the Registration Certificate ofCustoms Declaration Unit of the People's Republic of China , National Credit Cultivation Certificate and Get our own Brand already.
We has made many breakthroughs in researching and manufacturing and has
obtained lots of good reputation from oversea customers.
Now we has cooperated with and become strategic partner of some famous enterprises such as LG, Samsung, Lenovo etc."Living on Sincerity, following with Market, Advancing by Specialty" is our eternal philosophy,and the company motto is "Good at Production, Good for Society".
We look forward to cooperating with you to make the world better and future brighter!
FAQ
1. What is a Translucent Prism Panel and its core function?
A Translucent Prism Panel is a specialized optical panel with prism structures on its surface. It primarily diffuses and redistributes light, enhancing light uniformity while maintaining translucency for scenarios like lighting fixtures, architectural partitions, or display backdrops.
2. What materials are Translucent Prism Panels usually made of?
Most Translucent Prism Panels are crafted from high-quality PC (polycarbonate) or PMMA (acrylic). These materials offer durability, impact resistance, and stable optical performance, suitable for both indoor and mild outdoor use.
3. Can Translucent Prism Panels be customized in size and thickness?
Yes, Translucent Prism Panels support customization of size (e.g., width, length) and thickness (common ranges: 2mm–10mm). Specific customization options depend on the manufacturer's production capabilities and application requirements.
4. How to clean and maintain Translucent Prism Panels?
Clean Translucent Prism Panels with a soft cloth and mild detergent (avoid abrasive cleaners). Wipe gently to prevent scratching the prism surface. Regular dusting can maintain their light transmission and appearance over long-term use.
5. Are Translucent Prism Panels flame-retardant and safe for indoor use?
Most Translucent Prism Panels (especially PC-based ones) meet flame-retardant standards (e.g., UL94 V0). They are non-toxic and low in smoke emission, making them safe for indoor environments like offices, shopping malls, or residential spaces.
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